E 450 V10-6.8L (2008)
serious personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice.
In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety
Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash
it with water.
1. Remove the wheel and tire.
2. Release the wheel speed sensor wiring harness from the brake flexible hose.
3. Remove the brake caliper flow bolt and position the brake flexible hose aside.
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Discard the 2 copper washers.
4. CAUTION: Do not pry in the caliper sight hole to retract the pistons as this can damage the pistons and boots.
Remove the 2 brake caliper guide pin bolts and the brake caliper.
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If leaks or damaged boots are found, install a new disc brake caliper.
Installation
1. CAUTION: Tighten the bottom caliper bolt before tightening the top caliper bolt or damage to guide pins may occur.
CAUTION: Make sure the caliper pin boots are correctly seated to prevent damage to the guide pins.
Position the brake caliper and install the 2 brake caliper guide pin bolts.
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Tighten to 37 Nm (27 lb-ft).
2. Using 2 new copper washers, position the brake flexible hose and install the brake caliper flow bolt.
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Tighten to 40 Nm (30 lb-ft).
3. Attach the wheel speed sensor wiring harness to the brake flexible hose.
4. Bleed the brake caliper.
5. Install the wheel and tire.
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Apply brakes several times to verify correct brake operation.