E 450 V8-6.0L DSL Turbo VIN P (2004)
5. NOTICE: Failure to tighten the injector properly can lead to engine failure.
NOTICE: To prevent engine damage, do not use air tools to install the fuel injectors. The snap ring that extracts the injector can dislodge
and fall into the oil drain hole.
Assemble the fuel injector hold-down and bolt on the fuel injector and install the assembly.
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Tighten to 35 Nm (26 lb-ft).
6. NOTICE: Make sure the injector wiring is clear of all moving parts or engine damage can occur.
Install the fuel injector electrical connector into the rocker carrier.
7. NOTICE: Using the bolts to push the high-pressure oil rail into the fuel injectors can damage the fuel injectors and high-pressure oil rail.
NOTE: Apply clean engine oil to the top fuel injector D-ring seals before installing the high-pressure oil rail.
Position the high-pressure oil rail on the injectors.
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Place the high-pressure oil rail on top of the carrier so that the 4 single ball tubes are engaging the fuel injector lead angle.
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Insert 3 guide bolts, 2 on the ends of the straight side of the high-pressure oil rail and 1 in the middle of the wavy side of the high-pressure rail.
Install the guide studs 6 to 7 turns.
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Manually press the high-pressure oil rail into the fuel injectors.
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Inspect that the high-pressure oil rail mounting feet are flat against the mounting surface.
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Loosely install the 6 high-pressure oil rail bolts.
8. Remove the 3 guide bolts, install the remaining high-pressure oil rail bolts and tighten the 9 bolts in the sequence shown.
