ford Workshop Repair Guides

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Fuel System - Whistling Noise|Page 4194 > < Engine - Lean Driveability Symptoms|Page 4185
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Auxiliary Air Valve (Idle Speed): Customer Interest
Fuel System - Whistling Noise

Article No.
02-10-8

05/27/02

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DRIVEABILITY - 5.4L 2V - IDLE-AIR BYPASS FLOW 
INDUCED WHISTLE

^

ENGINE - 5.4L 2V - IDLE-AIR BYPASS FLOW 
INDUCED WHISTLE

^

NOISE - IDLE-AIR BYPASS FLOW 
INDUCED WHISTLE - VEHICLES EQUIPPED WITH 5.4L 2V
ENGINE ONLY

FORD: 
1999-2002 E SERIES, EXPEDITION, F-150, SUPER DUTY F SERIES

ISSUE

Some vehicles equipped with the 5.4L 2V engine may exhibit a "whistling" noise from the formed nylon tube in the idle-air bypass flow circuit. This
may be caused by air flow passing through the sharp bend radius of the original tube assembly.

ACTION

Remove and replace formed nylon tube with the Nipple And Hose Assembly 2L1Z-9W548-AA. This action will correct the sharp bend in the tube. Refer
to the following Service Procedure for details.

SERVICE PROCEDURE

1.

Remove the formed tube as shown (Figure 1).

2.

Replace with Nipple And Hose Assembly with part 2L1Z-9W548-AA.

Fuel System - Whistling Noise|Page 4194 > < Engine - Lean Driveability Symptoms|Page 4185