Escape AWD V6-3.0L VIN 1 (2004)
Brake Bleeding: Service and Repair
Bleeding - System
Brake System Bleeding
Special Tool(s)
Anti-Lock Brakes Bleed
NOTE: Bleeding the hydraulic control unit (HCU) is required only when removing or installing the HCU or master cylinder, or opening the lines to
the HCU.
1. NOTE: Carrying out the System Bleed function drives trapped air from the HCU. Subsequent bleeding removes the air from the brake hydraulic
system through the bleeder screws.
NOTE: Adequate voltage to the HCU module is required during the anti-lock control portion of the system bleed.
Connect the diagnostic tool.
2. Access the SYSTEM BLEED FUNCTION. Go to the Tool Tab-Chassis-Braking-ABS Service Bleed and follow the directions on the diagnostic
tool.
3. Manually bleed the brake hydraulic system.
4. Repeat the procedure carrying out a total of two diagnostic tool cycles and two manual bleed cycles.
Manual Bleed
Brake system
WARNING: Use of any other than the approved DOT 3 brake fluid will cause permanent damage to brake components and will render the
brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If
brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink
water and induce vomiting. Get medical attention immediately. Failure to follow these instructions may result in personal injury.
CAUTION: Do not allow the brake master cylinder reservoir to run dry during the bleeding operation. Keep the brake master cylinder reservoir filled
with the specified brake fluid. Never reuse the brake fluid that has been drained from the hydraulic system.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with
water.
NOTE: When any part of the hydraulic system has been disconnected for repair or a new component is installed, air may enter the system, causing
spongy brake pedal action. This requires the bleeding of the hydraulic system after it has been correctly connected.
1. CAUTION: Be sure to check the brake fluid level in the brake master cylinder reservoir often. Do not let it run dry.
Fill the brake master cylinder reservoir with High Performance DOT 3 Brake Fluid C6AZ-19542-AB or equivalent meeting Ford specification
ESA-M6C25-A, DOT 3.
2. Begin bleeding the system, going in order from the RH rear wheel, to the LH rear wheel, then to the RH front wheel and ending with the LH front
wheel.
Rear drum brakes
