Escort ZX2 L4-2.0L DOHC VIN 3 (2000)
is required prior to clutch disc replacement.
Note: Use an emery cloth to remove minor imperfections in the clutch disc lining surface.
Inspect the clutch disc for:
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Oil or grease saturation.
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Worn or loose facings.
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Warpage or loose rivets at the hub.
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Loose or broken torsion dampening springs.
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Wear or rust on splines.
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Replace the clutch disc if any of these conditions are present.
9. Use Dial Indicator/Magnetic Base or equivalent to check clutch disc runout. Replace the clutch disc if not within specifications.
10. Inspect the clutch release fork for:
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Cracks.
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Distortion.
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Excessive wear on the release bearing contact surface.
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Damaged tires.
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Replace the clutch release fork if any of these conditions are present.
Installation
1. Use (A) Clutch Aligner and position the (B) clutch disc on the flywheel.
2. Note: If reusing clutch pressure plate and flywheel, align marks made during removal.
Position the clutch pressure plate on the flywheel and install the pressure plate bolts and tighten them in sequence to specification. Then remove
the flywheel holding tool.
3. Install the transaxle.
4. Bleed the clutch hydraulic system and adjust the clutch pedal free play.
