Excursion 4WD V8-6.0L DSL Turbo VIN P (2004)
8.
Position the heat shrink over the wires on the new connector.
9.
Matching the wires on the pigtail to the identifying tags on the vehicle harness, crimp the new butt connectors to the vehicle harness. Lightly tug
on the wires to make sure you have a good, tight splice.
10.
Position the heat shrink tubing over the butt splice connectors, then using the provided Flameless Heat Gun and deflector, heat the tubes on the
vehicle harness until they shrink and adhesive flows from the ends, indicating a water-tight seal.
11.
Fold the repaired harness to mirror the original length and tape the harness.
12.
Install a length of convolute over the spliced section of harness and secure with tape.
13.
Apply electrical grease to the face of the connector, forcing a small amount into all three (3) terminals.
[NEW]14.NOTE: The new connector is equipped with a new weather seal. Before connecting the ICP sensor, verify the original weather seal is not stuck
on the sensor. Remove it if it is. If left in place, it will impair connector attachment.
Connect the connector to the ICP sensor.
[NEW]15.NOTE: If NO FICM harness repairs were performed, proceed to Step 20.
Install the turbocharger intake tube. Tighten the clamp to 4 Nm (35 lb-in). Tighten the nuts to 13 Nm (10 lb-ft).
16.
Install the air filter cartridge, the outlet tube and clean air tube. Tighten the clamps to 4 Nm (35 lb-in).
17.
Reposition the degas bottle and install the two (2) retaining bolts. Tighten the bolts to 10 Nm (89 lb-in).
18.
Remove the plug and the clamp, then reconnect the hose to the degas bottle.
19.
Reinstall the oil fill tube to the passenger side valve cover and hand tighten (only if the FICM harness was replaced).
20.
NOTE: Using Motorcraft Metal Brake Parts Cleaner PM-4, thoroughly clean the CAC outlet port and turbocharger inlet port of any oil residue or
dirt that would interfere with an air-tight seal. Reinstall the CAC tube and tighten the Marmon clamps to 12 Nm (9 lb-ft).
21.
Check OASIS to verify there are no other Field Service Actions applicable to this vehicle prior to releasing the vehicle back to the owner.
22.
Proceed to Road Test Procedure in this Attachment V.
[NEW] ROAD TEST PROCEDURE
Refer to the Road Test Procedure in Emission Recall 05E15. This road test is to be performed only once per vehicle and only after all applicable recall
and service programs have been completed.
