Excursion 4WD V8-6.0L DSL Turbo VIN P (2004)
the output shaft hub removed from the transmission does not show any signs of damage it will be subject to a charge-back.
Follow the provisions of the Warranty and Policy Manual for "Parts Retention and Return Procedures."
EXCESS STOCK RETURN
Excess stock returned for credit must have been purchased from Ford Customer Service Division in accordance with Policy Procedure Bulletin 4000.
Overview
This program involves installing a service kit, referred to as Kit # 1 containing a reverse planet assembly and various other components in the Torqshift
transmission on the affected vehicles. Kit # 1 includes the following components:
^
Reverse Planet Assembly
^
Solenoid Body-to-Case Gasket
^
Snap Ring - Reverse Clutch-to-Case
^
Pump OD Seal
^
Pump-to-Case Gasket
^
Sump Filter
^
Remote Filter Element
^
Front Pump Bolts
Some Reverse Planet Kit # 1's contain zero, two (2) or nine (9) of the 7N134 front pump bolts. Nine (9) are required per repair. If nine 7N134 front
pump bolts are not included in Kit # 1 they must be ordered separately.
Also, approximately 15 quarts of MERCON SP(R) Automatic Transmission Fluid (XT-6-QSP) will be required to complete this repair.
Upon disassembly, when the reverse planet assembly is removed, a visual inspection of the output hub will determine if further repairs are necessary. If
the output hub is damaged, the transmission must be completely disassembled. In addition to Kit # 1 a second service kit, referred to as Kit # 2,
containing various components must be installed along with any components identified as damaged due to contamination. Kit # 2 includes the following
components:
^
Output Hub
^
No. 14 Thrust Washer
^
PC-A Pressure Control Solenoid
^
In-Line Filter Kit
In addition to these two (2) kits, the Oil-to-Air cooler must be replaced. Also, approximately three (3) additional quarts of MERCON SP(R) Automatic
Transmission Fluid (XT-6-QSP) will be required to complete this repair.
Please note that a very small percentage of the vehicles requiring Kit # 2 will already have an in-line filter installed. For these vehicles, use all the
applicable components in the kit (the hoses, clamps and filter). Do not just replace the filter element.
NOTE:
In an effort to save time, plug in the Rotunda Turbo-Tank Heated Cooler Flusher (222-00001) and turn on the heater well in advance of needing to
flush the cooling system. The flusher takes up to one hour to heat to operating temperature.
