Excursion 4WD V8-6.0L DSL Turbo VIN P (2004)
3. Install the differential side gears and washers in the differential case. Hold the side gears in place while installing the differential pinion gears in
the differential case.
4. NOTE: Use a drift to align the pinion gear holes with the pinion shaft holes.
Rotate the differential side gears to align the differential pinion gears with the holes in the differential case for the differential pinion shaft.
5. Assemble the differential pinion shaft. Use a soft faced hammer to tap on the differential pinion shaft to remove the drift.
6. Align the lock pin hole in the differential case with the differential pinion shaft lock pin hole. Insert the lock pin and peen the metal of the
differential case over the differential pinion shaft lock pin in two places, 180 degrees apart to lock it in place.
