Excursion 4WD V8-6.0L DSL Turbo VIN P (2004)
9. CAUTION: Hammering on the pinion flange will close in the bearing bores and misalign the flange lugs. This will result in premature failure of
the journal needle bearings. Serious damage will also occur internally to the differential ring gear and pinion or pinion bearings by hammering on
external parts. Remove and install the pinion flange using only the procedures.
Using the special tool, remove the pinion flange.
10. Using the special tool, install the pinion seal.
A rotational torque of 1.6947 - 5.0841 Nm (15 - 45 inch lbs.) is acceptable with the pinion seal installed.
11. Using the special tool, install the pinion flange.
12. Apply Stud and Bearing Mount to the pinion threads, and install a new hex nut. Using a suitable torque multiplier, tighten the nut.
13. Assemble the carrier.
