Expedition 2WD V8-281 4.6L VIN W EFI (1997)
Removal and Installation
WARNING: Asbestos fiber dust may be present on brake and clutch assemblies and is hazardous to health if inhaled. Brake and clutch
assemblies should be cleaned using a vacuum cleaner recommended for use with asbestos fibers such as brake/clutch/service vacuum. The bag
must be labeled per osha instructions, sealed, and the trash hauler notified as to the bag's contents. If a vacuum suitable for asbestos is not
available, cleaning should be done wet. If dust generation is still possible, technicians should wear government-approved toxic dust purifying
respirators. Grinding or sanding brake linings, pads, rotors, drums or clutch facings should be performed using properly exhaust-ventilated
equipment. Occupational Health And Safety Act (OSHA) requires areas where asbestos dust generation is possible to be isolated and posted
with warning signs. Only technicians performing brake or clutch repair should be present in the area.
REMOVAL
1. Loosen the lug nuts.
a. Remove the center cap.
b. With the weight of the vehicle on the wheels,
CAUTION: Do not use heat to loosen a seized lug nut. Heat can damage the wheel and the wheel bearings.
2. Raise and support the vehicle.
WARNING: The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension
vehicle. This can be accomplished by turning off the air suspension switch located in the RH kick panel area. Failure to do so may result
in unexpected inflation or deflation of the air springs which may result in shifting of the vehicle during these operations.
3. Remove the wheel and tire assembly.
a. Remove the lug nuts.
b. Remove the wheel and tire assembly.
4. Inspect the brake shoes and linings for wear or contamination.
NOTE: Replace the lining if worn to or past specifications. Replace the brake shoes and linings in complete axle sets.
5. Disconnect the front brake hose.
a. Remove the front brake hose bolt.
b. Remove the copper washers. Plug the front brake hose.
c. Disconnect the front brake hose.
WARNING: Brake fluid contains polyglycol ethers and polyglycols. avoid contact with eyes. Wash hands thoroughly after handling. if
brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally,
drink water and induce vomiting. Get medical attention immediately.
6. Remove the disc brake caliper.
