Expedition 4WD V8-5.4L SOHC VIN 5 (2005)
Brake Caliper: Service and Repair
Rear
Caliper Disassembly and Assembly
DISASSEMBLY AND ASSEMBLY
Caliper
Special Tools And Equipment
Special Tool(s)
Material
Material
Disassembly
1. Remove the rear disc brake caliper.
2. Drain the remaining brake fluid from the rear disc brake caliper.
3. Secure the rear disc brake caliper in a vise.
4. Remove the caliper piston.
1. Place a block of wood between the caliper bridge and the caliper piston.
2. Apply low air pressure to the fluid port in the rear disc brake caliper.
3. Force out the caliper piston to the block of wood.
4. Remove the block of wood and the caliper piston.
5. NOTE: Do not hone the cylinder bore. Caliper pistons are not available for honed cylinder bores. If the rear disc brake caliper cylinder bore or
piston is excessively scored or corroded, install a new rear disc brake caliper.
