Expedition 4WD V8-5.4L SOHC VIN 5 (2005)
8. Rotate the spring downward then remove it from the brake caliper.
9. NOTE: Do not allow the brake caliper to hang from the brake hose.
Remove the brake caliper.
1. Remove the zero-drag spring.
2. Remove and discard the brake caliper-to-anchor plate bolts, guide pins and boots.
10. Remove the brake pads from the brake caliper.
11. NOTE: Use a wood block or used brake pad to protect the brake caliper piston boots.
Compress the brake caliper pistons.
12. Measure the brake disc thickness.
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Install a new brake disc if it is not within specification.
Installation
1. Using brake parts cleaner, clean the inner surfaces of the brake caliper where the brake pads attach.
2. Install new brake hardware as follows:
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Install the guide pin bushings into the caliper bores.
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Apply grease to the inside of the guide pin bushing. Do not apply grease to the guide pin threads.
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Push the guide pins into the bushing.
3. Install the inboard brake pad into the brake caliper.
4. Remove the protective paper from the outboard brake pad and install it into the brake caliper.
5. Install the brake caliper on the brake disc.
6. Tighten the guide pins and install the dust caps.
7. Install the zero-drag spring.