Expedition 4WD V8-5.4L VIN 5 (2006)
WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will
render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If
brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink
water and induce vomiting. Get medical attention immediately. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with
water.
1. WARNING: The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension
vehicle. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during
these operations.
With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Maintenance/Service and Repair.
2. Remove the brake pads.
3. CAUTION: Install a new lining if it is worn to or past the specified thickness above the metal backing plate or rivets. Install new pads in complete
axle sets.
Inspect the pads for wear or contamination.
4. Disconnect the front brake hose.
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Use new copper washers to connect the front brake hose.
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To install, tighten to 35 Nm (26 ft. lbs.).
5. Remove the disc brake caliper bolts.
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To install, tighten to 55 Nm (41 ft. lbs.).
6. Inspect the brake disc and resurface or install a new brake disc as necessary.
7. Inspect the disc brake caliper for leaks.
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If leaks are found, the brake caliper must be disassembled.
8. Bleed the brake system.
9. To install, reverse the removal procedure.
Caliper Removal and Installation, Rear
Brake Caliper
Material
