Expedition 4WD V8-5.4L VIN 5 (2006)
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Tighten to 200 Nm (148 ft. lbs.).
2. Using brake parts cleaner, clean the inner surfaces of the brake caliper where the brake pads attach.
3. Install new brake hardware as follows:
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Install the guide pin bushings into the caliper bores.
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Apply grease to the inside of the guide pin bushing. Do not apply grease to the guide pin threads.
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Push the guide pins into the bushing.
4. Install the inboard brake pad into the brake caliper.
5. Remove the protective paper from the outboard brake pad and install it into the brake caliper.
6. Install the brake caliper on the brake disc.
7. Install the guide pins and install the dust caps.
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Tighten to 55 Nm (41 ft. lbs.).
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Install the guide pin boots.
8. Install the zero-drag spring.
NOTE: If present, the 2-tabbed end of the anchor housing spring must be installed first.
9. Install the anchor housing spring.
1
Insert the tab of the anchor housing spring into the brake caliper cavity.
2
Twist the tab into the brake caliper cavity (LH side-upper brake caliper cavity/RH side-lower brake caliper cavity).
10. Rotate the anchor housing spring and position the upper portion onto the anchor plate.
11. Position the other anchor housing spring portion onto the brake caliper anchor plate.
12. Push down and inward until the upper and lower ends of the anchor housing spring are latched and seated in the brake caliper cavities.
