Expedition 4WD V8-5.4L VIN 5 (2006)
Windshield: Service and Repair
Windshield Reseal
WINDSHIELD RESEAL
1. Remove the cowl grille.
2. Remove the A-pillar trim panels.
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Remove the bolt covers and bolts.
3. If equipped, remove the overhead console.
4. If equipped, remove the roof opening panel trim.
5. Remove the interior rear view mirror.
6. Remove the sun visors.
1
Remove the 4 screws.
2
Remove the 2 sun visor and visor arm clips.
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If equipped, disconnect the electrical connectors.
7. Partially lower the front portion of the headliner near the windshield upper opening and block with a suitable material.
8. Clean the edge formed by the existing urethane and the glass on the inside at the top and sides, and outside on the bottom of the windshield with an
alcohol-free cleaner.
9. Cut the urethane applicator tip to specification.
10. NOTE: Use either a high-ratio electric or battery-operated caulk gun that will apply the urethane with less effort and a continuous bead.
Apply a bead of Urethane Adhesive to the cleaned area.