Explorer 2WD V6-245 4.0L (1994)
If variation exists between the enhancement bracket and liftgate surface, then modify bracket to conform to liftgate inner panel surface without
scratching or breaking paint.
CAUTION:
APPLY TAPE TO A 3/16" DRILL BIT TO CREATE A "DRILL STOP" NO MORE THAN ONE-HALF INCH (1/2") FROM THE TIP TO
PREVENT DRILLING THROUGH LIFTGATE OUTER PANEL.
5.
Drill first 3/16" hole at marked location. Apply Super Seal Anticorrosion Compound (Part No. F3AZ-1 951 5-SA) or equivalent to the hole to
protect bare metal against corrosion.
6.
Position enhancement bracket and install one supplied pop rivet ensuring bracket is snugged up tightly against liftgate.
7.
With enhancement bracket properly aligned with body contours, center punch hole as indicated for rivet # 2 in figure 1.
8.
Drill second 3/16" hole, apply Super Seal then install pop rivet as instructed in step 5 and 6.
9.
Drill remaining two holes using holes in enhancement bracket as a guide. Apply Super Seal and install pop rivets as instructed in previous steps.
CAUTION:
APPLY A PIECE OF MASKING TAPE TO THE AFFECTED AREA OF LOWER BRACKET TO PREVENT ANY PAINT DAMAGE FROM
OCCURRING WHILE DRILLING.
10.
Locate and mark the center point between the two upper spot welds on the lower bracket. This point should be approximately 20 mm from the top
of the bracket and centered horizontally.
11.
Center punch then drill a 3/16" hole, apply Super Seal then install a pop rivet as instructed in previous steps. See Figure 2.
12.
Repeat Steps 4 through 11 for opposite side of vehicle.
13.
Install ball sockets of hydraulic lift cylinders on ball studs on bracket. Push lift cylinders at ball socket until assembly snaps into place. Verify
locking spring clip is properly positioned.
14.
Remove jack stand.
15.
Clean any excess Super Seal and metal shavings from affected areas.
