Explorer 2WD V6-245 4.0L (1994)
12.
Center punch the center point between the two upper spot welds on the lower lift cylinder bracket. See Figure 2. This point should be
approximately 20 mm (3/4 inch) from the top of the bracket and centered horizontally.
13.
Drill a 5 mm (3/16-inch) hole at the center-punched location. Apply Super Seal to the hole, and install a rivet.
14.
Repeat Steps 4 through 13 for the opposite side of the vehicle.
15.
Connect the lift cylinders to the upper lift cylinder brackets.
16.
Remove the jack stand.
17.
Clean any excess Super Seal and metal shavings from the affected areas.
18.
Verify liftgate operation.
Service Procedure B
This service procedure is designed to repair and strengthen liftgate brackets that have cracked metal around the liftgate bracket spot welds or brackets
that have separated from the liftgate. The repair involves installation of a wide reinforcement plate and is attached with seven (7) rivets and structural
adhesive. This plate will be referred to as the 7-rivet plate.
1.
Open the liftgate and position a protective cover over the cargo area.
2.
Support the liftgate with a tall jack stand covered with a cloth to protect the trim panel.
3.
Disconnect the lift cylinders from the upper lift cylinder brackets. Keep the lift cylinders connected to the lower lift cylinder brackets.
4.
If the lift cylinder is separated from the liftgate:
a.
Straighten out the separated lift cylinder bracket.
b.
Position the bracket into its original position. It must have a close fit.
