Explorer 2WD V6-245 4.0L (1994)
Parking Brake Control: Service and Repair
Removal and Installation
REMOVAL
1. Remove the left side cowl trim panel.
2. Disconnect the parking brake indicator light switch connector from the control assembly connector.
3. Relieve tension on the system by having an assistant pull on the parking brake intermediate cable (2A620) or front parking brake cable and conduit
while you insert a 5/32-inch drill bit into the hole provided in the parking brake control.
4. Remove the cable anchor pin from the pivot hole in the control assembly ratchet plate. Guide the front parking brake cable and conduit from the
parking brake control.
NOTE: Do not remove the steel lock pin from the parking brake control until the cable is connected to the control assembly. Pin removal releases
the tension in the ratchet wheel causing the spring to unwind and release tension. If the pin is prematurely removed, spring tension in the parking
brake control must be reset. See: Control Assembly Spring Tension, Resetting
5. Remove the screw attaching the instrument panel to the parking brake control.
6. Remove bolts retaining the parking brake control to the left side cowl and remove the parking brake control from the vehicle.
INSTALLATION
1. Route the front parking brake cable and conduit around the parking brake control and insert the cable anchor pin in the pivot hole provided in the
ratchet plate.
2. Position the parking brake control and install the attaching bolts. Tighten bolts to 17-23 Nm (13-17 ft lb).
3. Install the screw attaching the instrument panel to the parking brake control.
4. Connect the parking brake indicator light switch indicator to the control assembly connector.
5. Carefully remove the lock pin (drill bit) from the parking brake control.
NOTE: The system will automatically tension itself when the pin is removed.
6. Install the left side cowl trim panel.
7. Apply and release the parking brake several times to verify correct operation. Also, verify proper operation of the parking brake indicator light.