Explorer 2WD V6-245 4.0L (1994)
Fig. 4 Ignition Lock Bearing Removal (Less Key)
10. Insert tip of a suitable screwdriver into double-D slot of bearing, Fig. 4, rotate 90°, then remove bearing.
Fig. 5 Ignition Lock Drive Gear (Less Key)
11. Remove lock drive gear, Fig. 5, noting relationship of lock drive gear to rack teeth.
INSTALLATION
1. Lubricate and position lock drive gear in base of lock cylinder housing in same position as noted during removal.
NOTE: Position of lock drive gear is correct if last tooth on drive gear is meshed with last groove on rack.
2. Position bearing in lock cylinder housing, insert tip of screwdriver into double-D slot of bearing, then rotate bearing 90°.
3. Press white plastic bearing retainer into lock cylinder housing, ensure retainer is in its original position, then press firmly to snap into place.
4. Line up flats of drive gear with flats of washer by pulling down on column lock actuator. This will place actuator in RUN position.
5. Lubricate lock cylinder with suitable grease, then turn lock cylinder to ON position and depress retaining pin.
6. Insert lock cylinder into housing in flange casting, ensure tab at end of cylinder aligns with slot in ignition drive gear.
