Explorer 2WD V6-245 4.0L (1994)
Assembly
1. Lubricate the new pressure seal and dust seal with Ford Multi-Purpose Grease DOAZ-19584-AA (ESR-M1C159-A) or equivalent.
2. Apply Ford Multipurpose Grease DOAZ-19584-AA (ESR-M1C159-A) or equivalent to the sector shaft seal bore.
3.Place the dust seal on Sector Shaft Replacement Tool T77L-3576-A or equivalent, so the raised lip of the seal is towards the tool.
4. Place the pressure seal on the tool with lip away from the tool. The flat back side of the pressure seal should be against the flat side of the dust
seal.
5. Insert the seal driver tool into the sector shaft bore and drive the tool until the seals clear the snap ring groove. Do not bottom seals against
bearing. The seal will not function Properly when bottomed against the bearing.
6. Install snap ring in the groove in the housing.
7. Apply a generous amount of Ford Multi-Purpose Grease DOAZ- 19584-AA (ESR-M1C159-A) or equivalent, to the areas between the two seal
lips.
Disassembly
1. Remove the dust seal from the rear of the valve housing using Puller Attachment T58L-1O1-B, and Slide Hammer T59L-1O0-B. Discard the seal.
2. Remove the snap ring from the valve housing.
3. Turn the bench mounted holding fixture to invert valve housing.
