Explorer 2WD V6-245 4.0L (1994)
4. Engage 3rd/4th shift fork with shift rail, then position detent ball and spring into top cover spring seats.
5. Compress detent ball and spring assembly, using a suitable tool, then push shift rail into position over detent ball.
6. Position friction device and spring into top cover spring seats.
7. Compress friction device and spring assembly, using a suitable tool, then push shift rail into position over friction device.
8. Install 3rd/4th shift fork to shift rail retaining spring.
9. Position 1st/2nd shift rail into top cover through service bore. If necessary, insert a 5/16 inch drift punch through spring pin bore and gently rock
shift rail from side to side while maintaining forward pressure.
10. Engage 1st/2nd shift fork with shift rail, then position detent ball and spring into top cover spring seats.
11. Compress detent ball and spring assembly, using a suitable tool, then push shift rail into position over detent ball.
12. Position friction device and spring into top cover spring seats.
13. Compress friction device and spring assembly, using a suitable tool, then push shift rail into position over friction device.
14. Install 1st/2nd shift fork to shift rail retaining spring.
15. Position 5th/reverse shift rail into top cover through service bore. If necessary, insert a 5/16 inch drift punch through spring pin bore and gently
rock shift rail from side to side while maintaining forward pressure.
16. Engage 5th/reverse shift fork with shift rail, then position detent ball and spring into spring seats.
17. Compress detent ball and spring assembly, using a suitable tool, then push shift rail into position over detent ball.
18. Install shift rail to top cover spring pins, then the 5th/reverse shift fork to shift rail retaining spring pin.
19. Install rubber plugs into service bores.
20. Insert interlock pins into 1st/2nd and 3rd/4th shift rails. Ensure large and small interlock pins are installed into their original positions. Improper
installation of interlock pins will prevent activation of neutral switch and/or back-up lamp switch.
21. Apply a suitable sealant to back-up lamp switch and neutral switch threads. Install switches in top cover, then torque to 18-26 ft lbs.
22. Position lower shift lever and dust cover assembly into top cover, then install three retaining screws and torque to specifications.
