Explorer 2WD V6-245 4.0L SOHC VIN E EFI (1997)
6. Remove the coast clutch piston.
-
Apply air pressure to the hole in the drum to remove coast clutch piston while blocking other hole with finger.
WARNING: AIR PRESSURE MUST NOT EXCEED 138KPA (20 PSI). WEAR SAFETY GLASSES WHEN USING COMPRESSED
AIR, AND MAKE SURE DRUM IS FACING DOWN AS SHOWN.
7. Remove the coast clutch piston inner seal and the coast clutch piston outer seal.
-
Clean and replace as necessary.
ASSEMBLY
1. Install the new coast clutch piston inner and outer seal.
CAUTION: The lip seals must be positioned as shown. Care must be taken to prevent roll over of the lip seal.
2. Install the coast clutch piston into Coast Clutch Outer Seal Sizing Tool.
CAUTION: Lubricate the coast clutch piston inner and outer seal.
3. Inspect the coast clutch components for damage or wear. Replace as necessary.
-
Inspect the drum band surface, bushing, and thrust surfaces for scores. Minor scores may be removed with a crocus cloth. Badly scored parts
must be replaced.
-
Inspect the clutch piston bore and the clutch piston and the piston inner and outer bearing surfaces for scores.
-
Check the fluid passages for obstructions. All fluid passages must be clean and free of obstructions.
-
Inspect the clutch plates for wear, scoring and fit on the clutch hub serrations. Replace all plates that are badly scored, worn or do not fit freely
