Explorer 4WD V6-4.0L (2009)
Removal
1. Remove the wheel and tire.
2. NOTICE: Do not pry in the caliper sight hole to retract the pistons, as this can damage the pistons and boots.
NOTICE: Do not allow the brake caliper and brake pad assembly to hang from the brake hose or damage to the hose can occur.
Remove the 2 brake caliper guide pin bolts, position the caliper and pads aside as an assembly.
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Support the caliper and brake pad assembly using mechanic's wire.
3. NOTE: If the brake disc binds on the parking brake shoe and lining, remove the adjustment hole knockout panel or access plug and contract the
parking brake shoe and lining.
NOTE: If the brake disc cannot be removed easily, apply specified penetrating and lock lubricant on the brake disc-to-hub mating surfaces.
Remove the brake disc.
Installation
NOTE: If the adjustment hole knockout panel or access plug was removed, it is necessary to install an access plug to prevent the entry of contaminants.
1. Clean any rust or foreign material from brake disc and wheel hub.
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Use specified parts cleaner to clean the front brake disc and hub surfaces.
2. Install the brake disc.
3. Position the brake caliper and brake pad assembly. Install the 2 brake caliper guide pin bolts.
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Tighten to 32 Nm (24 lb-ft).
4. Install the wheel and tire.
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Apply brakes several times to verify correct brake operation.
Brake Disc Shield
Brake Disc Shield