Explorer 4WD V6-4.0L (2009)
FS20 compressors only
7. Remove the A/C clutch field coil snap ring.
8. Remove the A/C clutch field coil electrical connector screw.
9. Remove the A/C clutch field coil.
Installation
NOTE: If installing a new A/C compressor, the A/C clutch components should be reused unless obvious signs of damage are found. If excessive
grooving is found, a new A/C clutch disc and hub and A/C compressor pulley must be installed together. Otherwise, each component can be installed
individually where needed.
All vehicles
1. Visually inspect the A/C clutch disc and hub, A/C compressor pulley and A/C clutch field coil for damage.
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Inspect for physical damage, including cracked or melted components or discoloration due to excessive heat.
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Inspect for excessive wear, including grooving in the A/C clutch disc and hub or A/C compressor pulley that is more than fingernail depth.
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Inspect for roughness in the A/C compressor pulley bearing.
2. Clean the A/C clutch field coil and pulley mounting surfaces.
FS18 compressors only
3. NOTICE: Do not use air tools. The Air Conditioning (A/C) clutch field coil can be easily damaged.
Install the A/C clutch field coil.
1. Place the A/C clutch field coil on the A/C compressor with the A/C clutch field coil electrical connector correctly positioned.
2. Place the Field Coil Replacer on the A/C clutch field coil.
3. Place the Coil Replacer 412-065 on the Field Coil Replacer 412-078.
4. Use the Compressor Pulley Remover to install the A/C clutch field coil.
FS20 compressors only
4. Install the A/C clutch field coil.
5. Install the A/C clutch field coil electrical connector screw.
6. Install the A/C clutch field coil snap ring.
All vehicles
