Explorer 4WD V6-4.0L (2009)
Fuel Supply Line: Service and Repair
Fuel Lines
Fuel Lines
Removal and Installation
WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component.
Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
WARNING: Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent
accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this
instruction may result in serious personal injury.
WARNING: When handling fuel, always observe fuel handling precautions and be prepared in the event of fuel spillage. Spilled fuel may be
ignited by hot vehicle components or other ignition sources. Failure to follow these instructions may result in serious personal injury.
NOTE: During the repair or replacement of fuel-related components, all liquid and vapor fuel openings must be capped, taped or otherwise
appropriately protected to prevent the ingress of dirt or other contamination. All caps, tape and other protective materials must be removed prior to
installation.
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Release the fuel system pressure.
3. Disconnect the battery ground cable.
4. Disconnect the spring lock coupling at the engine and the vapor tube quick connect coupling at the purge valve.
5. Disconnect the quick connect coupling at the fuel filter and the vapor tube quick connect coupling at the fuel tank.
6. Remove the transmission.
7. Remove the fuel lines from the vehicle.
8. To install, reverse the removal procedure.
