Explorer 4WD V8-4.6L (2008)
Removal
WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that
has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of
serious personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice.
In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety
Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.
WARNING: Always install new brake shoes or pads at both ends of an axle to reduce the possibility of brakes pulling vehicle to one side.
Failure to follow this instruction may result in uneven braking and serious personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash
it with water.
1. Check the brake fluid level in the brake master cylinder reservoir.
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If required, remove brake fluid until the brake master cylinder reservoir is 1/2 full.
2. Remove the wheel and tire.
3. CAUTION: Do not pry in the brake caliper sight hole to retract the pistons as this can damage the pistons and boots.
CAUTION: Do not allow the brake caliper to hang from the brake hose or damage to the hose can occur.
Remove the 2 brake caliper guide pin bolts and position the brake caliper aside.
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Support the caliper using mechanic's wire.
4. Inspect the brake pads for wear and contamination.
5. Inspect the brake disc, machine or install a new front brake disc as necessary.
6. Remove the brake pads and clips.
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Discard the clips.
Installation
1. CAUTION: Do not allow grease, oil, brake fluid or other contaminants to contact the pad lining material. Do not install contaminated
pads.
NOTE: One brake disc pad kit contains the pads and pad clips required for both sides.
Install the new brake pad clips and the brake pads.
2. CAUTION: Protect the piston and boots when pushing the caliper piston into the caliper piston bores or damage to components may
occur.
Using a C-clamp and a worn brake pad, compress the disc brake caliper pistons into the caliper.
