Explorer 4WD V8-4.6L VIN W (2002)
Flywheel Gear: Service and Repair
Ring Gear
Removal
1. Remove the transmission.
2. Remove the clutch pressure plate and clutch disc.
3. Remove the flywheel.
4. CAUTION: Do not heat the flywheel ring gear to remove.
CAUTION: Tap the flywheel ring gear evenly to prevent binding.
Using a brass drift and hammer, drive the flywheel ring gear off the flywheel.
Installation
WARNING: This procedure should be performed only by a correctly equipped and experienced acetylene torch operator. To avoid personal
injury, use tongs or wear welding gloves and safety goggles when handling the heated flywheel ring gear.
1. CAUTION: Do not heat the flywheel ring gear beyond 278°C (500°F). Use heat indicating crayons to prevent over heating.
CAUTION: Keep the torch moving to prevent hot spots.
Evenly heat the flywheel ring gear.
2. Install the flywheel ring gear.
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The bevel on the flywheel ring gear must face the rear of the flywheel.
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Use a brass drift.
4. Install the clutch pressure plate and clutch disc.
5. Install the transmission.
