Explorer AWD V6-4.0L VIN K Flex Fuel (2003)
5.
Place the moon roof cross member reinforcement bracket from the Kit onto the moon roof cross member, center and retain with clamps (Figures 1
and 2).
NOTE
DO NOT CLAMP ON THE MOON ROOF PANEL OR SUNSHADE PANEL ALUMINUM TRACKS AS THIS CAN CAUSE
DEFORMATION AND/OR DAMAGED.
NOTE
FOR THE REMAINDER OF THIS PROCEDURE WHEN DRILLING IS REQUIRED, BEGIN BY SETTING THE DRILL STOP AT 13
MM (1/2"). THE DRILL STOP CAN BE ADJUSTED TO DRILL SLIGHTLY DEEPER IF NEEDED. DAMAGE TO THE ROOF COULD
OCCUR IF DRILLED TOO DEEP.
6.
Using a 1/8" drill bit with stop, drill through the moon roof cross member using the rivet holes in the reinforcement bracket as a guide (Figure 2).
7.
Preparation of TA-1 Motorcraft Metal Bonding Adhesive.
a.
Insert adhesive cartridge into the dispensing gun.
b.
Squeeze a small amount of adhesive out until each side is flowing from cartridge. This will level the plungers.
c.
Attach the mixing tip and dispense a small amount of adhesive to verify it is evenly mixed and that color is consistent.
NOTE
PERFORM STEP 8 AND 9 ON ONE SIDE AT A TIME.
