Explorer AWD V6-4.0L VIN K Flex Fuel (2003)
2. Index-mark the pinion flange and the pinion stem.
3. Using the special tool to hold the pinion flange, remove and discard the pinion nut and washer.
Item 2: Pinion Flange Removal Note
1. Using the special tool, remove the pinion flange.
2. Inspect the pinion flange for burrs and damage. Inspect the end of the pinion flange that contacts the bearing cone, nut counterbore and seal
surface for nicks. Discard the pinion flange if damaged.
Item 3: Pinion Oil Seal Removal Note
1. Using the special tool, remove the pinion seal.
2. Verify the splines on the pinion stem are free of burrs. If burrs are evident, remove them with a fine crocus cloth.
3. Clean the pinion seal bore.
Item 3: Pinion Oil Seal Installation Note