Explorer AWD V8-4.6L (2010)
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In
the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data
Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.
NOTICE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or
plastic surface, immediately wash the surface with water.
1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Vehicle Jacking and Lifting.
2. Remove the battery tray. For additional information, refer to Battery.
3. Disconnect the ABS module electrical connector.
4. NOTE: The brake tubes must be installed in the same location as removed.
Disconnect the master cylinder primary and secondary brake tube-to-Hydraulic Control Unit (HCU) fittings and position both brake tubes aside.
-
To install, tighten to 25 Nm (18 lb-ft).
5. NOTE: The brake tubes must be installed in the same location as removed.
Disconnect the 4 brake tube-to-HCU extension tube fittings.
-
To install, tighten to 18 Nm (159 lb-in).
6. Remove the 3 HCU bracket-to-frame nuts and the HCU assembly.
-
To install, tighten the nuts to 23 Nm (17 lb-ft).
7. NOTE: The brake tubes must be installed in the same location as removed.
Disconnect the 4 HCU extension tube-to-HCU fittings.
-
To install, tighten to 18 Nm (159 lb-in).
8. Remove the 2 HCU bracket-to-HCU extension tube retainer nuts and the extension tube retainer assembly.
-
To install, tighten the nuts to 9 Nm (80 lb-in).
9. Remove the HCU bracket-to-HCU bolt and the HCU bracket.
-
To install, tighten the bolts to 9 Nm (80 lb-in).
10. To install, reverse the removal procedure.
-
Bleed the brake system. For additional information, refer to Brakes and Traction Control.
