Explorer AWD V8-4.6L (2010)
Removal and Installation
1. Drain the engine cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding See: Engine, Cooling and
Exhaust/Cooling System/Service and Repair/Cooling System Draining, Filling and Bleeding.
2. Remove the intake manifold. For additional information, refer to Engine.
3. Rotate the accessory drive belt tensioner clockwise and detach the belt from the generator pulley.
4. Disconnect the electrical connector.
5. Loosen the generator nuts.
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To install, tighten to 25 Nm (18 lb-ft).
6. Remove the generator bracket-to-coolant crossover bolts, and position the generator, bracket and wiring harness aside as an assembly.
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To install, tighten to 10 Nm (89 lb-in).
7. Disconnect the PCV heater hose from the coolant crossover manifold assembly.
8. Disconnect the heater hose from the coolant crossover manifold assembly.
9. Disconnect the upper radiator hose from the coolant crossover manifold assembly.
10. Remove the bolts, the coolant crossover manifold assembly and the gaskets. Discard the gaskets.
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To install, tighten to 10 Nm (89 lb-in).
11. To install, reverse the removal procedure.
