Explorer Sport Trac 2WD V8-4.6L (2008)
Removal
WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that
has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of
serious personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice.
In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety
Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.
WARNING: Always install new brake shoes or pads at both ends of an axle to reduce the possibility of brakes pulling vehicle to one side.
Failure to follow this instruction may result in uneven braking and serious personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash
it with water.
1. Check the brake fluid level in the brake master cylinder reservoir.
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If required, remove the fluid until the brake master cylinder reservoir is half full.
2. Remove the wheel and tire.
3. CAUTION: Do not pry in the caliper sight hole to retract the pistons, as this can damage the pistons and boots.
CAUTION: Do not allow the brake caliper to hang from the brake hose or damage to the hose can occur.
Remove the 2 brake caliper guide pin bolts and position the caliper aside.
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Support the caliper using mechanic's wire.
4. Inspect the brake pads for wear and contamination.
5. Inspect the brake disc, machine or install a new front brake disc as necessary.
6. Remove the 2 brake pads.
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Discard the brake pad clips.
Installation
1. NOTE: One brake disc pad kit contains the linings required for both sides.
Install the brake pad clips and brake pads.
2. CAUTION: Protect the piston and boots when pushing the caliper piston into the caliper piston bores or damage to components may
occur.
If installing new brake pads, using a suitable tool and a worn brake pad, compress the disc brake caliper pistons into the caliper.
3. Position the brake caliper and install the 2 brake caliper guide pin bolts.
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Tighten to 32 Nm (24 lb-ft).
4. Fill the brake master cylinder reservoir with clean, specified brake fluid.
5. Install the wheel and tire.
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Apply brakes several times to verify correct brake operation.
