Explorer Sport Trac 4WD V6-4.0L VIN K Flex Fuel (2004)
Transfer Case Actuator: Service and Repair
Gearmotor Encoder Assembly
Removal and Installation
1. Set the mode select switch to the 4X4 HIGH position.
2. Raise and support the vehicle.
3. Disconnect the gearmotor encoder assembly harness connector.
4. Remove the bracket bolt and the gearmotor encoder assembly mounting bolts and remove the gearmotor encoder assembly.
5. Remove the grease from the motor adapter and check for any nicks or burrs. If any damage is found, repair or install a new gearmotor encoder
assembly as necessary.
6. To install, reverse the removal procedure.
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Apply a coat of Multi-Purpose Grease DOAZ-19584-AA or equivalent meeting Ford specification ESB-MIC93-B to the gearmotor encoder
assembly.
