F 150 2WD V8-4.6L VIN 8 (2009)
Fuel Filler Hose: Service and Repair
Fuel Tank Filler Pipe
Fuel Tank Filler Pipe
Removal and Installation
WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component.
Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
WARNING: Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any
fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in
serious personal injury.
WARNING: Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent
accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this
instruction may result in serious personal injury.
WARNING: When handling fuel, always observe fuel handling precautions and be prepared in the event of fuel spillage. Spilled fuel may be
ignited by hot vehicle components or other ignition sources. Failure to follow these instructions may result in serious personal injury.
WARNING: Remove the fuel filler cap slowly. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a
hissing sound, wait until it stops before completely removing the fuel filler cap. Otherwise, fuel may spray out. Failure to follow these
instructions may result in serious personal injury.
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Disconnect the battery ground cable.
3. Remove the driveshaft.
4. Loosen the worm gear clamp and disconnect the fuel tank filler pipe from the fuel tank.
5. Disconnect the fuel tank filler pipe-to-Fuel Tank Pressure (FTP) sensor and vapor tube assembly quick connect coupling.
6. Loosen the fuel tank filler pipe-to-body worm gear clamp.
7. Remove the fuel tank filler pipe information bezel.
8. Remove the 3 screws from the fuel tank filler pipe and remove the fuel tank filler pipe.
9. To install, reverse the removal procedure.
