F 150 2WD Pickup V6-4.2L VIN 2 (1997)
The torque specifications in the following step have been revised and are different from those in the service manual.
18.
Tighten the front cover/water pump retainers in the sequence shown in Figure 35, to 28 Nm (20 lb-ft). Tighten the Allen head capscrew 11 to 22
Nm (16 lb-ft).
CAUTION
The proper seal installation tools (T94P-6701-AH, T88T-6701-A1 and T82L-6316-A) must be used on the front crankshaft seal. Oil leaks and
contamination will result if the proper tools are not used.
19.
Install the crankshaft seal in the front cover as follows:
^
Lubricate the crankshaft front oil seal lip with clean engine oil.
^
Place Front Crankshaft Seal Replacer (T94P-6701-AH) and crankshaft front seal on Front Crankshaft Seal Installer/Aligner (T88T-6701-A1).
^
Place above assembly over the crankshaft.
^
Insert the forcing screw from Damper/Front Cover Seal Replacer (T82L-6316-A), into Front Crankshaft Seal Installer/Aligner (T88T-6701-A2).
^
Thread the forcing screw into the crankshaft.
^
Hold the forcing screw with a wrench and tighten the draw nut until the flange of the aligner is flush with the front cover surface.
20.
Lubricate the crankshaft front oil seal surface on the crankshaft vibration damper with clean engine oil.
21.
Apply Silicone Gasket and Sealant (F7AZ-19554-EA) or equivalent to the crankshaft damper keyway.
22.
Using Damper/Front Cover Seal Replacer (T82L-6316-A), install the crankshaft vibration damper.
23.
Install the crankshaft damper retaining bolt. Tighten the bolt to 140-180 Nm (103-132 lb-ft).
24.
Install the crankshaft pulley. Tighten the retainers to 26-38 Nm (19-28 lb-ft).
25.
Install the water pump pulley to the water pump. Tighten the retainers to 8-11 Nm (71-101 lb-in).
26.
Fill the new engine oil filter with clean 5W-30 engine oil meeting Ford specification WSS-M2C153-G. Lubricate the O-ring then install the filter.
27.
Make sure the timing mark on the damper is aligned with the TDC mark on the front cover gauge.
28.
Install the camshaft position sensor (CMP) assembly as follows:
^
Make sure the Synchro Positioning Tool (T96T-12200-A) is properly installed on the synchronizer assembly.
