F 150 2WD Pickup V8-5.4L SOHC VIN 5 (2004)
BED EXTENDER PIN LOCK ASSEMBLY REPLACEMENT
1.
Remove bed extender from vehicle.
2.
Remove metal nut that retains the pin assembly to the upper tube support.
3.
Slide pin assembly out of tube support.
4.
Install new pin assembly to upper tube support.
5.
Install retaining nut and torque to 3-4 N.m (26-35 lb-in).
6.
Reinstall bed extender.
BED EXTENDER SUPPORT & BRACKET TUBE ASSEMBLY REPLACEMENT
1.
Remove bed extender from vehicle.
2.
Remove three (3) tube caps from stainless tubes on side of issue. Save for reinstallation, Step 7.
3.
Remove pin assembly by removing metal nut.
4.
Remove two (2) screws attaching support to tubes.
5.
Use soft hammer to tap support off tubes.
6.
Slide new support over tubes, use soft hammer if needed.
7.
Reinstall tube caps.
8.
Note position of latching side of support, must face the pivot pin.
9.
Attach new support with two (2) screws and nuts, torque to 4-5 N.m (35-44 lb-in).
10.
Insert pin assembly through upper support hole.
11.
Attach to support with metal nut torque to 3-4 N.m (26-35 lb-in).
BED EXTENDER RUBBER BUMPER REPLACEMENT
1.
Remove the four (4) screws that attach the tube support using T-25 Torx driver.
2.
Note bumper position (facing up or down with extender deployed).
3.
Separate the two (2) halves of the support and remove bumper.
4.
Insert new bumper into cavity formed by the two (2) support halves.
5.
Position the two (2) halves onto the tube with new bumper trapped by supports.
6.
Install support halves to the tube with screws and nuts.
7.
Torque for screws is 4-5 N.m (35-44 lb-in).
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