F 150 4WD Pickup V8-5.4L SOHC VIN 3 (1999)
Brake Pad: Service and Repair
Front
Removal
1. WARNING: The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension
vehicle. This can be accomplished by turning off the air suspension switch located in the RH kick panel area. Failure to do so can result in
unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.
Raise and support the vehicle.
2. Remove the wheel and tire assembly.
3. WARNING: Asbestos fiber dust may be present on brake and clutch assemblies and is hazardous to health if inhaled.
Brake and clutch assemblies should be cleaned using a vacuum cleaner recommended for use with asbestos fibers such as a
brake/clutch/service vacuum. The bag must be labeled per OSHA instructions, sealed, and the trash hauler notified as to the bag's
contents.
If a vacuum suitable for asbestos is not available, cleaning should be done wet. If dust generation is still possible, technicians should wear
government-approved toxic dust purifying respirators.
Occupational health and safety act (OSHA) requires areas where asbestos dust generation is possible to be isolated and posted with
warning signs. Only technicians performing brake or clutch repair should be present in the area.
CAUTION: Replace the pad if worn to or past the specified thickness above the metal backing plate or rivets. Replace the pads in complete axle
sets.
Inspect the pads for wear or contamination.
4. CAUTION: When removing the front disc brake caliper, never allow it to hang from the brake hose. Provide a suitable support.
Remove the disc brake caliper.
1
Remove the two disc brake caliper bolts.
2
Lift the disc brake caliper off the front disc brake caliper anchor plate.
