F 150 4WD Pickup V8-5.4L VIN V Flex Fuel (2006)
Brake Caliper: Service and Repair
Brake Caliper Removal and Installation, Front
Brake Caliper
Removal
WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will
render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice.
In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety
Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with
water.
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Remove the brake caliper flow bolt and discard the 2 copper washers.
3. Remove the 2 brake caliper bolts and the brake caliper.
Installation
1. Using 2 new copper washers, position the brake flexible hose on the brake caliper and install the brake caliper flow bolt.
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Tighten to 35 Nm (26 lb-ft).
NOTE: Tighten the lower caliper bolt first
2. Position the brake caliper on the brake caliper anchor plate and install the 2 bolts.
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Tighten to 74 Nm (55 lb-ft).
3. Bleed the brake system. See: Brake Bleeding
