F 250 2WD Pickup V8-7.3L DSL Turbo VIN F (1994)
Brake Pedal Assy: Service and Repair
With Automatic Transmission
REMOVAL
1. Disconnect the wires from the stoplight switch (13480) located below instrument panel (04320).
2. Remove the pin and spacer connecting the brake pedal, stoplight switch and master cylinder push rod together.
3. Remove stoplight switch, master cylinder push rod and brake master cylinder push rod spacer (2B129) from pin on brake pedal. If vehicle is
equipped with speed control, leave speed control bracket in place.
4. Remove one spring retainer and brake and clutch pedal bushing from the clutch and brake pedal pivot shaft. From the other end, pull out the shaft
and remove the brake pedal. Remove the bushings and washer spring from the brake pedal.
5. Remove the stoplight switch from the bracket on the brake pedal.
6. Remove the pedal pad, if required.
ITEM
PART
DESCRIPTION
NUMBER
1
2455
Brake Pedal
2
2005
Power Brake Booster
3
2140
Brake Master Cylinder
4
382802-S2
Nut, 3/8-16 18-34 Nm (13-25 ft lb)
5
N606687-S2
Screw and Washer, M8-1.25 x 16 20-27
Nm (15-20 ft lb)
6
2A309
Brake Master Cylinder Push Rod
Bushing
7
2B129
Brake Master Cylinder Push Rod
Spacer
8
380699-S100
Self-Locking Pin
9
13480
Stoplight Switch
10
--
Y-Brace, Part of Brake Pedal
INSTALLATION
1. Install the pedal pad on the brake pedal, if required.
2. Install the stoplight switch on the brake pedal bracket.
3. Place brake master cylinder push rod bushing (2474) and washer spring in position on the brake pedal.
4. Proceed as follows.
-
Move the brake pedal into the bracket.
-
Slide the clutch and brake pedal pivot shaft through the bracket and hub on the brake pedal.