F 250 4WD HD Pickup V8-460 7.5L VIN G EFI (1997)
6. Install Front Cover Aligner T68P-6019-A into proper position. It may be necessary to force the engine front cover downward to compress the oil
pan gasket slightly. This operation can be facilitated by using a suitable tool at the attaching bolt hole locations.
7. Coat the threads of the attaching bolts with Pipe Sealant with Teflon(R) D8AZ-19554-A or equivalent oil-resistant sealer meeting Ford
specification WSK-MG350-A2 and install the screws.
8. While pushing in on Front Cover Aligner T68P-6019-A, tighten the oil pan-to-engine front cover attaching bolts to 8-12 Nm (71-106 inch lbs.).
Remove alignment tool. Tighten the engine front cover-to-cylinder block attaching screws to 16-24 Nm (12-18 ft. lbs.).
9. Apply Ford Multi-Purpose Grease DOAZ-19584-AA or equivalent meeting Ford specification ESB-M1C93-B to front of crankshaft for crankshaft
vibration damper installation.
10. Install crankshaft damper hub on the inner Woodruff key.
11. Apply Gasket Maker E2AZ-19562-B or equivalent meeting Ford specification WSK-M2G348-A5 to the front of the key on the crankshaft, and in
the keyway inside the crankshaft damper spacer, after installing spacer.
12. Position crankshaft damper Woodruff key and install crankshaft vibration damper using Crankshaft Damper and Sprocket Replacer
T52L-6306-AEE. Install crankshaft vibration damper attaching bolt and washer. Tighten to 95-122 Nm (70-90 ft. lbs.).
13. Install crankshaft pulley to crankshaft vibration damper. Tighten four bolts to 54-71 Nm (40-53 ft. lbs.).
14. Install A/C compressor mounting bracket to cylinder head using four bolts. Tighten to 54-71 Nm (40-53 ft. lbs.). Tighten nut to water pump stud
to 41-54 Nm (30-40 ft. lbs.).
15. Attach A/C compressor to A1C compressor mounting bracket with four bolts and tighten to 24-31 Nm (18-23 ft. lbs.).
16. Attach power steering pump lines to power steering pump. Press power steering pump pulley onto power steering pump. Make sure front surface
of pulley hub is flush with end of pump shaft.
17. Attach generator mounting bracket to cylinder head, cylinder block-and water pump with four bolts. Tighten 3/ 8-inch bolts to 41-54 Nm (30-40
ft. lbs.) and 7/16 inch bolts to 54-71 Nm (40-53 ft. lbs.).
18. Install secondary air injection pump to generator mounting bracket with two bolts. Tighten to 41-54 Nm (30-40 ft. lbs.). Install secondary air
injection pump pulley. Tighten screws to 12-15 Nm (9-11 ft. lbs.).
19. Install generator adjusting arm to generator mounting bracket and water pump with two bolts. Tighten to 41-54 Nm (30-40 ft. lbs.).
