F 250 4WD Pickup V8-7.3L DSL Turbo VIN K (1994)
The scribe line in vibration damper should be at TDC.
CAUTION: Use extreme care to avoid disturbing injection pump drive gear once it is in position.
2. With drawn line on drive gear at six o'clock position, install gear and align all drive gear timing marks.
NOTE: When applying silicone rubber sealant, always use the bead size specified and join the components within 15 minutes of application.
After 15 minutes, sealant begins to set-up and sealing effectiveness may be reduced.
3. Apply a 3.16mm (1/8 inch) bead of silicone rubber sealant D6AZ-19562-BA (ESB-M4G92-A) or equivalent along bottom surface of injection
pump drive gear cover.
4. Install injection pump drive gear cover and tighten retaining bolts to 19 Nm (14 ft lb) with sealing compound B5A-19554-A (ESR-M18P2-A) or
equivalent applied to bolt threads before assembly.
NOTE: The injection pump drive gear cannot jump timing with injection pump drive gear cover installed.
5. Reinstall injection pump.
6. Uncover intake opening.
7. Install air cleaner assembly.
8. Install ground cables to both batteries.
9. Run engine and check for oil, fuel, and coolant leaks.
WARNING: KEEP EYES AND HANDS AWAY FROM NOZZLE SPRAY. FUEL SPRAYING FROM THE NOZZLE UNDER HIGH
PRESSURE CAN PENETRATE THE SKIN AND CAUSE INFECTION. MEDICAL ATTENTION SHOULD BE PROVIDED
IMMEDIATELY IN THE EVENT OF SKIN PENETRATION.
10. Purge high-pressure fuel lines of air by loosening connector one-half to one turn and cranking engine until bubble free fuel flows from connection.
