F 250 4WD Pickup V8-7.3L DSL Turbo VIN K (1994)
Fuel Tank Unit: Service and Repair
Secured With Screws
REMOVAL
1. Remove the fuel tank.
2. Position fuel tank on a workbench and remove any dirt that has accumulated around the sender so that it will not enter the fuel tank.
3. Remove the screws securing the sending unit.
4. Remove the fuel tank sending unit from the fuel tank.
5. Remove seal gasket and discard.
INSTALLATION
1. Clean the fuel tank sending unit mounting flange and the fuel tank mounting surface and seal ring groove.
2. Put a light coating of Premium Long-Life Grease XG-1-C or -K (ESA-M1C75-B) or equivalent grease on a new seal ring to hold it in place during
assembly and install it in the fuel ring groove.
3. Install fuel tank sending unit assembly carefully. Be sure that the tabs of the sender are positioned into slots of the fuel tank.
4. Hold the fuel tank sending unit and sealing gasket in place, install retaining screws and tighten the sending unit retaining screws to 9-11 Nm (7-8 ft
lb).
5. Install fuel tank.
