F 350 2WD Pickup V8-460 7.5L VIN G EFI (1997)
Brake Master Cylinder: Service and Repair
WARNING: BRAKE FLUID CONTAINS POLYGLYCOL ETHERS AND POLYGLYCOLS. AVOID CONTACT WITH EYES. WASH
HANDS THOROUGHLY AFTER HANDLING. IF BRAKE FLUID CONTACTS EYES, FLUSH EYES WITH RUNNING
WATER FOR 15 MINUTES. GET MEDICAL ATTENTION IF IRRITATION PERSISTS. IF TAKEN INTERNALLY, DRINK
WATER AND INDUCE VOMITING. GET MEDICAL ATTENTION IMMEDIATELY.
REMOVAL
1. Disconnect the battery ground cable.
2. With the engine turned off, push the brake pedal down to expel vacuum from the power brake booster.
3. Disconnect fluid level indicator switch connector from the brake master cylinder.
4. Disconnect the front brake tube and brake master cylinder connector tube from the brake master cylinder.
Brake Master Cylinder
5. Remove the nuts retaining power brake booster to brake master cylinder. Remove the brake master cylinder from the power brake booster.
INSTALLATION
1. Before installing the brake master cylinder, check the distance from the outer end of the booster assembly push rod, to the front face of the power
brake booster.
Brake Master Cylinder
2. Using a shop fabricated gauge, adjust the power brake booster push rod so that the end is 24.89-25.27 mm (0.980-0.995 inch) from the face of the
power brake booster.
3. Position the brake master cylinder assembly over the booster push rod and onto the two studs on the power brake booster.
