F 350 2WD Super Duty V8-6.0L DSL Turbo VIN P (2004)
3.
Remove the charge air cooler (CAC) hot air inlet duct (passenger side of the engine compartment) and the engine oil fill tube from the passenger
side valve cover.
4.
Disconnect the four (4) passenger-side injector connectors and the one (1) retainer located behind the alternator. Remove the harness from the
vehicle by carefully pulling it from under the turbocharger towards the driver side of the vehicle. See Figure 8.
INSTALLATION
1.
Route the new harness under the turbocharger and secure the retainer behind the alternator.
2.
Connect the four (4) injector connectors on the passenger side of the engine.
3.
Position the harness along the driver side of the engine and connect the four (4) injector connectors.
4.
Secure the three (3) wire harness retainers (two [2] located along the fuel injector manifold assembly and one [1] located under the turbocharger).
5.
Connect the ground wire at the intake manifold and reattach the engine harness to the stud. Hold the stud to prevent the ground wire from rotating
and twisting.
6.
Position the FICM and connect all three (3) FICM connectors.
7.
Install the FICM retainer bolts. Tighten the bolts to 13 Nm (10 lb-ft).
8.
Install the turbocharger intake tube. Tighten the clamp to 4 Nm (35 lb-in). Tighten the nuts to 13 Nm (10 lb-ft).
9.
Install the air filter cartridge, the outlet tube and clean air tube. Tighten the clamps to 4 Nm (35 lb-in).
10.
Reposition the degas bottle and install the two (2) retaining bolts. Tighten the bolts to 10 Nm (89 lb-in).
11.
Remove the plug and the clamp, then reconnect the hose to the degas bottle.
12.
Reinstall the oil fill tube to the passenger side valve cover and hand tighten.
13.
NOTE: Using Motorcraft Metal Brake Parts Cleaner PM-4, thoroughly clean the CAC outlet port and turbocharger inlet port of any oil residue or
dirt that would interfere with an air-tight seal.
Reinstall the CAC duct and tighten the Marmon clamps to 12 Nm (9 lb-ft).
14.
Proceed to Road Test Procedure in this Attachment IV.
[NEW] ROAD TEST PROCEDURE
Refer to the Road Test Procedure in Emission Recall 05E15. This road test is to be performed only once per vehicle and only after all applicable recall
