Troubleshooting EGR Valve in F-350 2WD Super Duty V8-60L DSL Turbo (2004)
1. Install a new EGR gasket. Install new O-rings and lubricate with clean engine oil.
2. CAUTION: Failure to completely seat the EGR valve into the intake manifold before inserting the mounting bolts may result in engine
damage.
Install the EGR valve and bolts.
3. NOTE: Clean and inspect the gaskets. Install new gaskets if necessary.
Install the throttle plate adapter.
4. Install the intake adapter.