F 350 4WD Pickup V8-7.3L DSL Turbo VIN F (1994)
Exploded View Of Clutch Assembly F-250-350, 7.3L Diesel/7.5L Gasoline
CLUTCH DISC AND CLUTCH PRESSURE PLATE,11.0-Inch, 11.5-Inch, 11.9-Inch, 12.2-Inch
REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery negative cable. and clutch disc from flywheel. Remove the
2. Remove external cylinder clutch slave, or mainshaft bearing roller only if replacement is hydraulic line quick disconnect on concentric needed.
cylinder clutch slave applications using Clutch Coupling Tool T88T-70552-A.
3. Remove clutch release shaft, if equipped.
4. Remove dust cover, if equipped.
5. Remove the transmission from the vehicle. Refer to Manual Transmission Removal.
6. Mark the assembly position of clutch pressure
7. Remove clutch pressure plate, cover assembly
CAUTION: The 7.3L cover assembly bolt is 5/16 inch x 18 x .75 inch while the 7.5L MFI cover bolt Is 5/16 Inch x 18 x .92 inch. The .92-inch bolt
CANNOT be used with the dual mass flywheel because it will extend beyond the inner surface of the secondary flywheel and interfere with the
primary flywheel. Only the .75-inch cover bolt can be used with the dual mass flywheel.
Installation
1. Position clutch disc on flywheel so Truck Clutch Alignment Shaft D79T-7550-A or equivalent can enter clutch mainshaft bearing roller to align
disc.
2. Position clutch pressure plate and cover assembly on flywheel.
3. Align clutch pressure plate and clutch disc, and install the retaining bolts that fasten assembly to flywheel.
4. If installing original clutch components, use the location marks made during removal. Tighten the retaining bolts to specifications. Refer to
Specifications at the end of this section.
5. On 7.3L diesel and 7.5L gas engines, clean and lubricate the transmission main drive gear bearing retainer. Clean and lubricate the bearing hub
bore and install on the main drive gear bearing retainer. Clean and lubricate the clutch release lever stud and fingers of the clutch release shaft.
6. Install the transmission. Refer to Manual Transmission Installation.