ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Early Build (Before September 29, 2003)|Page 3444 > < Early Build (Before September 29, 2003)|Page 3442
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Remove the turbocharger inlet Y-pipe to EGR cooler clamp by opening up the clamp pushing the clampdown positioning the bottom ofthe clamp toward
the EGR cooler and then positioning the top of the clamp toward the EGR cooler.

6. Remove the LH turbocharger inlet Y-pipe to exhaust manifold nuts.

7. Remove the RH turbocharger inlet Y-pipe to exhaust manifold nuts.

8. Remove the turbocharger inlet Y-pipe.

Installation

NOTE: When installing the turbocharger inlet Y-pipe into the vehicle do not bend or twist the flex bellows.

NOTE: Only tighten the turbocharger inlet Y-pipe fasteners with hand tools.

1. NOTE: Do not tighten the nuts at this time.

NOTE: Apply anti-seize lubricant to the turbocharger inlet Y-pipe bolts.

If the turbocharger inlet Y-pipe was separated install the gasket and loosely install the bolts and nuts.

2. Position the turbocharger inlet Y-pipe in the vehicle.

Early Build (Before September 29, 2003)|Page 3444 > < Early Build (Before September 29, 2003)|Page 3442