F 350 4WD Super Duty V8-6.0L DSL Turbo VIN P (2004)
Exhaust Manifold Gasket: All Technical Service Bulletins
Diesel Engine - Exhaust Smell in Cab
TSB 05-13-9
07/11/05
DIESEL EXHAUST SMELL IN CAB - 6.0L ENGINE
FORD:
2003-2005 Excursion
2003-2006 F-Super Duty
2004-2006 E-Series
ISSUE
Some vehicles equipped with a 6.0L engine may exhibit a diesel odor in the cab.
ACTION
It may be necessary to replace the exhaust manifold gasket. Refer to the following Service Procedure.
SERVICE PROCEDURE
1.
Start the engine and warm it to normal operating temperature.
2.
Remove the exhaust pressure (EP) sensor.
NOTE
SOME BUBBLING OF MOISTURE/SOOT BETWEEN THE EXHAUST MANIFOLD AND HEAD WHEN THE ENGINE AND MANIFOLD
ARE COLD IS NORMAL. ONCE THE ENGINE AND MANIFOLD ARE AT OPERATING TEMPERATURE, THE SHOULD BE SEALED.
3.
Using the Rotunda Smoke Machine (218-00001) induce smoke into the EP tube. Inspect for leaks around the exhaust manifolds and y-pipe. If a
leak is found at the exhaust manifold, replace only the exhaust manifold gasket that is leaking.
NOTE
EXHAUST MANIFOLD GASKETS ARE NOT REUSABLE.
Parts Block
WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage
OPERATION
DESCRIPTION
TIME
051309A
2004-2006 Econoline 6.0L:
1.9 Hrs.
Install Exhaust Manifold
Gasket, Includes Time To
Diagnose Using Smoke
Machine: Right Exhaust
Manifold (Do Not Use With
9430A)
051309B
2004-2006 Econoline 6.0L:
1.6 Hrs.
Install Exhaust Manifold
Gasket Includes Time To
Diagnose Using Smoke
Machine: Left Exhaust
Manifold (Do Not Use With
9430A)
051309C
2004-2006 Econoline 6.0L:
2.6 Hrs.
Install Exhaust Manifold
Gaskets Includes Time To