ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Exhaust Gas Recirculation (EGR) Oxidation Catalytic Converter (OC) and Turbocharger Inlet Pipes - Body Off|Page 3375 > < Exhaust Gas Recirculation (EGR) Oxidation Catalytic Converter (OC) and Turbocharger Inlet Pipes - Body Off|Page 3373
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back into position.

Position the EGR-OC pipe into the vehicle and to the LH side out of the way.

2. Position the LH turbocharger inlet pipe into position.

3. NOTE: To aid in installation, the upper LH turbocharge inlet pipe-to-exhaust manifold stud is replaced with a bolt.

Install the new LH turbocharger inlet pipe-to-exhaust manifold gasket and the 2 lower studs.
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Tighten to 18 Nm (159 lb-inch).

4. Position the new LH turbocharger inlet pipe-to-turbocharger gasket and loosely install the EGR-OC bracket and new bolts.
5. Loosely install new LH turbocharger inlet pipe-to-exhaust manifold nuts.

6. NOTE: To aid in installation, the upper LH turbocharger inlet pipe-to-exhaust manifold stud is replaced with bolt part number W302649.

Loosely install a new LH turbocharger inlet pipe-to-exhaust manifold bolt.

7. Install the RH turbocharger inlet pipe-to-exhaust manifold gasket and position the RH turbocharger inlet pipe into the vehicle.
8. Position a new RH turbocharger inlet pipe-to-turbocharger gasket and install new bolts.
9. Loosely install new RH turbocharger inlet pipe-to-exhaust manifold nuts.

10. Tighten the LH turbocharger inlet pipe-to-turbocharger bolts.

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Tighten to 25 Nm (18 lb-ft).

11. Tighten the 2 LH turbocharger inlet pipe-to-exhaust manifold nuts.

Exhaust Gas Recirculation (EGR) Oxidation Catalytic Converter (OC) and Turbocharger Inlet Pipes - Body Off|Page 3375 > < Exhaust Gas Recirculation (EGR) Oxidation Catalytic Converter (OC) and Turbocharger Inlet Pipes - Body Off|Page 3373