F 550 4WD Super Duty V10-6.8L VIN D (2004)
Evaporator Core: Service and Repair
Auxiliary Climate Control
EVAPORATOR CORE
REMOVAL
CAUTION: Refrigerant compressor oil F73Z-19577-AA (Motorcraft YN-9-A) should be used to lubricate R-134a refrigerant system O-ring
seals only and should not be added to R-134a refrigerant systems as an A/C compressor lubricant. PAG refrigerant compressor oil
F7AZ-19D589-DA (Motorcraft YN-12-C) or equivalent meeting Ford specification WSH-M1C231-B only should be used as an A/C compressor
lubricant.
NOTE: If an evaporator core leak is suspected, the evaporator core must be vacuum leak tested before it is removed from the vehicle.
1. Remove the auxiliary climate control housing.
2. Remove the A/C evaporator core.
3. Remove the thermostatic expansion valve (TXV).
INSTALLATION
1. NOTE: Make sure to correctly assemble and seal the air conditioning and heater assembly to allow efficient operation of the auxiliary climate
control system.
To install, reverse the removal procedure.
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Install new O-ring seals lubricated in clean mineral oil.